Metabolic engineering automated with PIXL Dark


Recombia Biosciences implemented an end-to-end metabolic engineering workcell by upgrading their standalone PIXL to PIXL Dark.

Introducing Recombia, a Lesaffre entity

Recombia Biosciences is a metabolic engineering company founded in 2019 by Stanford genome editing scientists and Lesaffre as a Joint Ventre. In 2022, Recombia was fully acquired by Lesaffre, the world’s largest manufacturer of yeast for breadmaking, extracts, brewing, winemaking and ethanol fuel, with a total of 10 business units and 6 breadmaking regions.

The partnership helped Lesaffre to expand their R&D pipeline and meet growing demand in the nutrition and biotech sectors. While in return, Recombia gained access to advanced facilities, including the largest biofoundry in Europe, located near Lille in the North of France.

Bolstered by the new partnership, and augmented by an additional lab established in Boston Massachusetts in 2023, Recombia has doubled down on its investment in metabolic engineering and synthetic biology. It has now launched two products with Lesaffre-affilated business units in the area ethanol fuel yeast and nutraceutical, with more in the pipeline. Hence now is a pivotal time to be scaling up its metabolic engineering capacity with cutting-edge lab automation.

The technology platform

Rational engineering strategies, based on mechanistic understanding of components, are helpful towards strain improvement. But they are rarely sufficient when used alone.

Recombia’s solution is to complement the specificity and versatility of rational design with the breadth of ‘target-agnostic’ approaches, as Hui Zhou, Head of Metabolic Engineering at Recombia, explains:

Recombia’s state-of-the-art technologies effectively potentiate donor-templated DNA repair to enable precise multiplexed genome editing. Ensuring the new sequence (the donor DNA) has accurately and efficiently replaced the previous sequence helps generate production-ready strains with the potential to scale almost seamlessly into industrial workflows.

The automation challenge

Bob was one of the early pioneers of ROTOR+, Singer Instruments’ high density arraying robot. Its ability to reformat plates at a rate of nearly 1 million colonies an hour has seen ROTOR+ grow into somewhat of a secret weapon for the bioengineering community.

ROTOR+ helped take the sting out of library construction in the early days. But with the founding of Recombia, and multiple new projects on the horizon, Bob says consolidating those increasingly large collections has rapidly become the next bottleneck:

Recombia’s solution

Having recently taken on significantly more projects and expanded to a second location in Boston, it was clear Recombia needed to unlock more screening capacity.

Based on his positive experience with ROTOR+, Bob knew exactly where to turn:

Upgrading to PIXL Dark

Recombia’s holistic approach provides enhanced quality and frequency of edits, with the aim of reducing the cost and time to market. This greatly improves efficiency of the Test phase, by decreasing the number of unedited variants that compete for phenotyping capacity.

However, the size of those edited libraries is also limited by screening capacity. So to get maximum efficiency and balance this dichotomy, Recombia needed to hand over the job of managing the workflow to a Laboratory Information Management System (LIMS). This meant implementing a fully automated workcell, says Bob:

PIXL Dark in Recombia's lab

A Lesaffre Bioengineering Team

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